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HC-020

Syringe Assembly Machine

Introduction

Syringe Assembly Machine is a fully automatic syringe assembly machine of the HC-020 series. It is specially designed to complete the automatic feeding and precision assembly of all syringe components, including syringe barrels, plungers, rubber stoppers, and needles. It supports various syringe types, including luer slip, luer lock, and eccentric tip syringes, and is suitable for the full range of products from 1ml to 60ml.

All components are automatically fed and sorted through vibrating bowls, then accurately transferred into the assembly rotary table through conveying tracks. The machine sequentially completes syringe barrel positioning, rubber stopper insertion, plunger rotary assembly, and needle pressing assembly. After assembly, finished products are automatically discharged through the outlet, achieving fully automated operation throughout the entire process.

The entire machine adopts a Mitsubishi inverter and microcomputer coordinated control system, combined with multiple photoelectric sensors to monitor the material status and operation actions of each station in real time. It realizes automatic shutdown when materials are unavailable and automatic restart after material replenishment, ensuring continuous and stable equipment operation.

The product-contact components are manufactured from SUS304 stainless steel and MC nylon, while the conveyor belt adopts FDA-certified food-grade materials. The entire machine undergoes anti-corrosion and rust-prevention treatment. All connecting parts are smooth and flat, preventing contamination of products and cleanroom environments.

The entire machine is designed according to the special process requirements of cleanroom production, featuring smooth lines and a reasonable layout. It can operate continuously for 24 hours under normal production conditions without frequent maintenance.

The precision gear transmission system ensures stable operation with low noise. The equipment features a simple and intuitive operation interface with convenient parameter adjustment. Ordinary operators can operate the machine after simple training, while maintaining a high product qualification rate.

This machine is configured as an economical version without a safety protective cover, suitable for production lines equipped with existing external safety fences. While maintaining complete assembly functions and automatic control performance, it effectively reduces equipment purchase costs and is suitable for the full range of 1ml to 60ml syringes.

Technical Parameters

Assemble Range 1-2ml 3-5ml 10-20ml 30ml 50-60ml
Assemble Speed 200-220pcs/min 220-240pcs/min 180-200pcs/min 160-180pcs/min 140-160pcs/min
Rated Volt 220V/50HZ
Equipment Size 4650x2630x2150mm          3050x4000x2150mm
Power 3kw
Weight 1500kg
Air Pressure 0.4-0.6MPa
Company
Zhejiang Huanchou Machinery Equipment Co.,Ltd.
Zhejiang Huanchou Machinery Equipment Co.,Ltd.

Founded in 2008 and recognized as a National High-Tech Enterprise, Zhejiang Huanchou Mechanical Equipment Manufacturing Co., Ltd. specializes in R&D and manufacturing of automation equipment for disposable medical devices. Our core products include automatic syringe assembly machines, self-destruct syringe assembly machines, automatic pad printing machines, and automatic syringe rolling printing machines.

With a dedicated R&D team of 23 professionals—nearly 40% of our total workforce—and ISO9001 certification, Huanchou serves clients across Europe, America, the Middle East, and Southeast Asia. Our new 23-mu manufacturing facility, designed to produce 1,000 syringe assembly line machines annually, is scheduled for full operation by the end of 2026, with an estimated annual output exceeding RMB 300 million.

Certificate Of Honor
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